ERMANI hyper-80AT — Press for the production of bricks, blocks and paving slabs
Description of the ERMANI hyperpress
ERMANI Hyper-80AT
Universal hydraulic press. For the production of small-piece concrete products by the method of semi-dry pressing. The equipment is designed for pressing classic bricks, 3D bricks (like Lego), hollow bricks, solid, decorative, as well as large-sized products: 3D building block (like Lego), classic building block, hollow block. As well as paving slabs of different sizes and types.
Technical specifications
| Specifications | |
|---|---|
| Parameter name: | Meaning: |
| Pressure, double-sided: | 160 tons 80 tons + 80 tons |
| Hydraulic pressure: nominal / maximum (MPa) | 18 / 24 |
| Machine dimensions, weight: | |
| Length, width, height (mm) Weight: (kg) | 1600 - 1400 - 2100 2950 |
| Calculations: | |
| Number of products per cycle: brick / paving slabs // BLOCK | 2 / 3 // 1 |
| Duration of one cycle, (seconds) | 15 // 23-25 |
| Productivity, pieces / hour | 480 / 720 // 160 |
| Electric motor power, (kW) operating / maximum | 6 / 15 |
| Working hours: | |
| Loading the mixture into the chamber: | automatic |
| Product shaping: | automatic |
Advantages of ERMANI presses
Double-sided counter pressing: 80 tons + 80 tons
The pressure per unit of product is not less than 300 kg per cm2.
The number of products is determined depending on the configuration and cost of the equipment.
The height of the product is adjustable: from 20 to 90 mm and higher upon customer request.
Product underpressing system. With a certain material composition, it is possible to press the product an unlimited number of times.
The forms are assembled from special wear-resistant steel, which undergoes special heat treatment.
Simple and clear control of the press, which includes: Mode: manual (setup), semi-automatic, automatic.
A reliable, inexpensive to repair, hydraulic station: consisting of high-quality, affordable components that have stood the test of time.
Ideal dimensions in length, width and height. The height error does not exceed 0.1-0.5 mm, thanks to special contactless inductive sensors and physical stops.
Replacing forms
A simple and clear system for replacing forms on the press will allow any operator to perform a replacement within one to two hours.
The forms are made of wear-resistant steel and also undergo special heat treatment, which allows them to withstand 200-300 thousand work cycles.
Products with a height of up to 90mm, 200mm and higher
An additional option allows you to increase the frame height with all the guides, the volume of the dispenser, and the stroke of the cylinders, which allows you to press products with a large height and voids vertically.
On one press it is possible to replace moulds with different volumes and press products with different heights, for example: bricks with a height of 90 mm and building blocks up to 200 mm.
Automatic product gripping
Convenient and reliable pneumatic system for automatic gripping of the product with removal to the work table.
Thanks to pneumatic cylinders and special plates with soft cushions, it is stably carried to the work table without damaging the product.
Stable operation of all pneumatic gripping mechanisms is time-tested.
Pressure and control
Hydraulics
Reliable hydraulic components, time-tested, operate without failures for many years.
Easily available on the market in any city in the world. Replacement of components does not require the knowledge of a highly qualified specialist.
Automation
Easy-to-use automation. Time-tested components. Available in any market in the world.
Using a USB cable and the Internet, it is possible to change the program characteristics independently or remotely by our specialists.
Mechanics
The mechanical elements of the press are made of thickened materials with a reserve. To withstand the high pressure provided on the hyperpress.
Simple and reliable mechanics of moving elements. We use only hardened columns, ground moving plates, as well as bars, bushings and other elements are protected from dust and dirt by special cuffs.
Types of forms
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